I built my own Telecaster! Woot!
Lemme tell ya the backstory first…
A few months ago I modified a Mexican Tele I’ve had since 1996. The latest mod was to route the body and install a Dimarzio Steve Morse signature humbucker in the bridge. It went so well I figured “Hey, I should build a guitar from scratch!”. So I found a Telecaster body on eBay and the ball started rolling.
I didn’t actually buy wood and cut it up etc… I bought all the parts and put together a customized Tele.
Let’s do a quick roll call and see what parts I had to buy:
- Fender 60’s reissue body
- Neck from USA Custom Guitars
- TV Jones Magantron pickups
- Gotoh humbucker bridge
- Earvana nut
- 3 ply black/white/black pickguard
- Schaller Mini Locking tuners
- Knobs made of water buffalo horns
- Misc parts: screws, wire, control plate, 3 way switch, foam etc
So it all started off as a box full of parts. Here’s the major parts laid out as if they’re put together:
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First order of business was to route out the body. The neck needed to be routed out to fit a P90 profile and the bridge position’s route needed to be enlarged to take a Filtertron sized pickup.
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So, there was a bunch of routing to do but its pretty fun and its actually pretty easy with the Dremel. Its a bit tough to get it super straight but the pickguard and bridge cover the area so you don’t have to be too exact. My dad wanted in on the fun and did the neck route. He did a pretty damn good at keeping it pretty even and straight.
With the pickup holes all ready to go it was time to start up on the neck. The first thing I did here was install the Earvana Nut. Its got a compensated design which is supposed to make the intonation way better - especially for chords.
The nut comes in 2 pieces: a base that glues into the neck and the top which screw onto that. The base comes bigger than it needs to be so it needed a ton of filing and sanding to get it to sit flush in the nut slot…
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It was a pretty tedious process mostly b/c a guitar’s fretboard’s got a radius to it. So, while sanding the base down to size you’ve got to make sure to maintain a curve so that the top sites 100% flush with the fretboard when it’s glued into place.
I thought the nut installation would be the hardest part of the project since it was such a game of millimeters. But, it wasn’t too bad. It took a while but its not too difficult as long as you take your time. As it turns out installing the tuners was the biggest bitch of all.
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Without a proper work bench and clamps, getting all the tuners to sit totally parallel was a nightmare. The Scaheller tuners have this little divot instead of a set screw. So marking and drilling holes for that got super annoying. I got them all mostly straight though. Even I barely notice the offset ones. Eh, its all good.
With the body routed and the neck all ready to go it was finally time to bolt the 2 together.
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The neck is a bird’s eye maple neck with a bird’s eye maple fingerboard. I bought it from USA Custom Guitars. I highly recommend these guys (even over Warmoth). The neck is meant to be a duplicate of a MusicMan Axis’ neck. It’s got a 10″ radius, is 15/8 inches at the nut and has an asymmetrical contour to it. I spent many days playing all my guitars and deciding which profile to select for the neck. In the end I found myself playing fastest and most comfortably on my Axis Sport so I decided to copy its neck. The neck profile I picked vastly differenciates this guitar from a run of the mill Tele.
I was scared of this process too. It’s one of those “if you fuck this up your screwed” kind of things. The neck does not come with mounting holes drilled in it. Reason being they don’t know what body you’re using so it’s up to you to measure and get it right… if you get it wrong the neck will sit crooked and your guitar’s pretty much worthless. Luckily, I kicked ass on this part and the neck fits like a glove… even better than some Fenders I’ve seen on the shelves at stores. Woot!
Here’s the first look of the guitar actually looking like a guitar

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Now it was time to start thinking about the electronics. Before the pickups went in I made sure to shield the cavities with copper tape.
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Finally it was time to get the pickups in there. The pickups I chose are TV Jones Magantrons. I really didn’t want to put together a standard issue Tele. That would be pointless IMO so picking the pickups was a big deal. I went with TV Jones pickups b/c they’re awesome for rockabilly type music which is the tone I was shooting for. I settled on the Magnatrons after hearing all the sound clips on their site. They’ve got a great single coil tone but with a little something different. They’re capable of the producing some nice sizzle and don’t sound generic at all.
OK - back to the build process… The priority now was to get the pickups mounted in there all nice ‘n perfect. The fit was a bit tight so I had to do some quick Dremel work to add a few more millimeters of play. The routes were right on… but when trying to move the pickups up ‘n down they needed a bit more work.
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You’ll see the use of a mouse pad in the set above. Telecaster pickups mount to the pickguard and bridge but these TV Jones pickups don’t; they mount to the body. Now, to be able to have the height adjustable I needed some squishy type material that expanded when pressure was released so, I figured a mouse pad would work… and it did.
Now it was time for dad to do his magic. My dad is an electronics genius. No, it doesn’t take a genius to install pickups but having my pops handling that task, as opposed to me, is a good idea. I had some ridiculous ideas on how I wanted the electronics to work so dad took inventory of the parts I had and sketched about about a dozen wiring/functional options for me. I picked one and a few minutes later she was all wired up and ready to sing.
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This guitar is not wired anything like a normal Tele. Its got, what I think is, an awesome twist. The main ingredient in the twist is a 3 way mini toggle switch found between the tone and volume pots. So, we’ve got our 3 way pickup selector switch, the volume, the 3 way mini toggle and the tone control. What the mini toggle does is:
- down: tone pot filtered thru .102 capacitor
- middle: completely bypass the tone pot
- up: tone pot filtered thru .039 capacitor
This thing sounds great!!! I’m not saying this just ’cause I built it. It’s super versetile and awesome. The tone flexibility kicks a ton of ass. I couldn’t be happier with it. It can do rockabilly, country, rock, metal… its rad! My one “thing” is I may change the mini toggle to an off/on/on so that all the way down is the tone bypass as opposed to the middle position. But, its working out real well so I’m still undecided on that.
Once the wiring was done this pile of parts finally became worthy of being called a guitar.
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The last thing I wanted to do now was to take it apart again… but I did - but nothing major. I wasn’t horribly happy with the mouse pad hack so i went to the hardware store and picked up some foam material in a couple different thicknesses. This made a huge difference in the bridge position but not much under the P90. Either way - it was nice to undo the hack.
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Having a newly built guitar I wanted to make sure the fucker played well too. I spent some time doing a setup and just wasn’t happy. I’d never set up a guitar that had never had strings on that and it proved super challenging to me. I decided a pro setup was in order and took the ‘lil guy to Terry Hiatt, my “guitar guy”. Terry loved the guitar and turned around the setup in about 24 hours. He setup it up perfect as always but didn’t play it at all… he wanted me to get the first whack at it. So when I picked it up I gave it a whirl then terry snatched it away and whaled in it. Awesome! We were both very impressed with how it all turned out.
Here she is right after coming home from a nice setup:
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At this point the guitar was all put together, wired up all awesome and had a pro setup; all that was left was to clean her up and treat the neck.
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The cleanup was basic. Ernie Ball Wonder Wipes kick ass and I highly recommend them. A quick application of the the fretboard conditioner got the maple looking all nice and the instrument polish got her all nice and shiny. Now, treating the neck a bit more work. The neck is unfinished to get a nice, silky, smooth feel. To get this awesome feel you need 2 things: 0000 steal wool, gunstock oil and gunstock wax. Sand it with the steal wool, apply some oil, let it dry, more steal wool, then wax… that is the recipe for a nice, awesome feeling, unfinished neck.
And there you have it… my custom, self built project Telecaster.